Machining

Representing a wide range of machining capabilities, options available from TEG partners span volumes from prototype to tens of thousands. Simple shaft work to complex multi-axis housings with challenging validation processes are available, along with complete project management services. Examples include:

• Automotive & truck components such as:
  • Supercharger housing assemblies with demanding clearances and shaft/bearing tolerances.
  • Air manifolds.
  • Diesel air shut-off valves.
  • Hydraulic valves providing split second drive train control.
  • Structural components.

• Swiss CNC turning & screw machine parts serving the medical device industry.
• Parallel shaft and intersecting axis gear boxes/planet carriers used for industrial, wind turbines and power generation applications. 
• Drive components for agricultural and construction machinery.
• Solar energy drive system components (heliostat position control).
• Industrial speed reducer components, including gear blanks, motor adaptors, housings, flanges, etc.

Machining envelopes range from less than 6mm diameter shafts to gear box housings up to 2.5 X 3 meters square.  CNC machining capabilities available from companies represented by The Estell Group include:

Turning:

• Swiss style Citizen & Jinfa lathes with multi-axis capabilities, turning up to 16 mm bar.
• Horizontal CNC capacity up to 20 inch diameters, twin and single spindles, standard and live tooling lathes.
• Vertical CNC capability up to 54 inch diameters, twin and single spindles.
• Various bar feed and chucking options.

Horizontal Machining Centers (single & multi-pallet, up to 5 axes):

• 500 mm
• 800 mm
• 1200 mm
• 6000 X 2000 mm horizontal bar machines

Vertical Machining Centers:

• 400 X 500 mm
• 450 X 500 mm
• 500 X 750 mm
• 500 X 1000 mm
• 550 X 1250 mm
• 4^th axis available

Water Jet Cutting

Assembly Services

Wet Paint Capabilities

Total Project Management